VersaAI™: Robotic Picking for Lights-Out Fulfillment

Designed for autonomous warehouse workflows

VersaAI is a purpose-built robotic picking workstation designed to deliver autonomous execution inside the AutoStore system.

Working directly within the Grid, it automates repetitive intra-Grid workflows such as order preparation, SKU consolidation, and buffering with reliable, around-the-clock performance.

The result is continuous fulfillment with reduced manual intervention and a clear path toward scalable lights-out operations.

Download Product Sheet

Product overview

Achieve lights-out fulfillment with robotic picking

VersaAI is a fully integrated robotic picking workstation. Powered by AutoStore software and intelligence, it automates order preparation, buffering, and SKU consolidation workflows that traditionally required manual intervention and double handling.

By reducing unnecessary touchpoints and eliminating repeated handling of the same goods, VersaAI improves flow efficiency, lowers labor intensity, and simplifies operations across the system. It also enables productive use of low-activity periods by executing tasks continuously in the background.

The result is consistent, high-performance flow, increased capacity, and more efficient use of available operational time.

Automated workflows

Your workflows. Automated inside the Grid.

VersaAI automates critical intra-Grid workflows that directly impact cost, speed, and storage efficiency:

Order Preparation

VersaAI pre-picks full or partial orders from multiple source Bins into a single target Bin during idle periods.
‍
Orders are buffered in the Grid until packing or downstream lanes are ready, decoupling picking from packing and improving order sequencing.

Order buffering

VersaAI consolidates items directly into Bins or final shipping containers positioned inside the Grid, then buffers ready-to-ship orders.
This removes reliance on external downstream consolidation and material handling equipment.

SKU consolidation

VersaAI automatically merges partially filled inventory Bins during off-peak hours.
‍
This reclaims storage capacity, deferring costly Grid expansions.

Operational impact

Reduce your labor burden & improve predictability

VersaAI reduces dependency on manual labor for repetitive workflows by executing them autonomously during idle and dark hours.

Human operators can focus on supervision, exception handling, and higher-value tasks.
Fulfillment performance remains stable and predictable.

Scalability

Designed to replicate across sites

VersaAI is delivered as a template solution that scales across warehouses with predictable performance and SLAs.

Unlike custom robotic solutions that require re-engineering at every site, VersaAI is OEM-supported, pre-validated, and globally serviceable. Each deployment benefits from shared benchmarks and collective learning across the AutoStore community, compounding value over time.

This makes VersaAI ideal for scaling fulfillment operations across several locations.
‍

Built for multi-site deployment.
Perfect for 3PLs & large enterprises.

Real business outcomes

Measurable business impact

VersaAI delivers measurable business outcomes by automating workflows
that directly impact cost, speed, and space.

Lower operating costs

Reduced labor dependency and fewer manual touches in repetitive workflows.

Faster order cycles

Decoupled picking and packing with fewer Bin presentations required.

Higher storage density

Automated Bin consolidation that delays Grid expansion by optimizing exsting storage.

24/7 lights-out operation

Consistent autonomous execution with enterprise-grade accuracy and uptime.

Intelligent Fulfillment

Intelligent Fulfillment has arrived

VersaAI brings Intelligent Fulfillment and lights-out operations into live warehouse environments with a fully autonomous robotic picking solution built directly into AutoStore. By combining industry-leading storage with intelligent software and AI-driven optimization, VersaAI removes redundant handling steps, reducing project risk and improve operational predictability for:

Storage
Picking
Consolidation
Staging

Technical Specifications

Max. throughput
[Source-to-target]

• 400 unique picks/hr. at floor level
• 650 unique picks/hr. on mezzanine level

Picking accuracy

+99%

Container subdivisions

Up to 16

Avg. weight distribution

250 kg/m2 [without personnel]

Operating temperature

+ 1° C (33.8° F) to + 35° C (95° F)

Specification Sheet

Frequently Asked Questions

How is VersaAI different from point robotic picking solutions?

Unlike custom, site-specific point solutions that require complex WMS or WCS integration, VersaAI is an OEM-supported, pre-validated solution built into the AutoStore system. This reduces integration risk, shortens deployment time, and delivers a more scalable path toward lights-out fulfillment.

Does VersaAI require external conveyors or downstream systems?

No. VersaAI performs consolidation and buffering inside the AutoStore Grid, reducing reliance on external material handling.

Can VersaAI be added to existing AutoStore systems?

Yes. VersaAI is designed to integrate into existing AutoStore environments through CubeVerse and standardized AutoStore APIs.

All FAQs

VersaAI™

Designed for autonomous warehouse workflows

Achieve lights-out fulfillment with robotic picking