Warehouse Automation Terminology

3PL

3PL stands for Third-Party Logistics, which involves outsourcing logistics and distribution services to external companies specializing in these areas. Learn more.

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ACR (Autonomous Case Handling Robots)

Robots designed specifically for the task of picking up, moving, and placing cases, often in warehouse or distribution settings.

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AI in Logistics

AI in logistics involves the application of Artificial Intelligence/Machine Learning to optimize and streamline various logistics processes, driving smarter decision-making and resource utilization. Learn more.

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ASAP (AutoStore Access Point)

The ASAP (AutoStore Access Point) wirelessly connects Robots to the AutoStore Control System (ASCS).

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AutoStore Control System (ASCS)

The AutoStore Control System is the whole rack of components in the control cabinet. It includes ASIO, UPS, Switch, Controller PC and the software running on the controller PC.

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Automated Guided Vehicles (AGV)

Automated Guided Vehicles (AGVs) are self-driving vehicles used for material transport within the warehouse.

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AutoStore Simulator™

AutoStore Simulator™ is a software used by Partners and AutoStore Sales representatives to validate a finished concept design. It is used to verify key performance indicators such as throughput, Robot count, and Port count, to detect potential bottlenecks, to analyze and improve system designs, as well as optimize configurations.

Simulator uses the software used in real AutoStore installations to plan and route the virtual system. The following elements are replaced with a simulator: Robots, Ports, Access Points, Warehouse Management Systems, and operators.

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Automated Storage and Retrieval System (AS/RS)

A robotic or automated system designed to efficiently store and retrieve goods from designated storage locations, typically within a grid or shelving structure, to optimize warehouse operations. Learn more.

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Automated Warehouse

An automated warehouse is a facility equipped with various automated systems for efficient and accurate warehouse operations. Learn more.

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Autonomous Mobile Robot (AMR)

An Autonomous Mobile Robot (AMR) is a robotic system used for material transport and handling, for example within a warehouse.

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B1 Robot

The B1 Robot, otherwise known as the Black Line, is a model of warehouse robot sold by AutoStore as part of the AutoStore Cube Storage system designed to handle and transport taller Bins. Due to enhanced capabilities in the newer R5 Red Line series, the B1 is no longer the preferred Robot model for new AutoStore installations, and will be gradually phased out starting in 2025.

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Barcode Scanner

A device designed to read and interpret barcodes, providing real-time product information and assisting in accurate inventory tracking and management.

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Batch Picking (Batching)

Picking to several customers from one Bin presentation. For example, both customer A Michael and customer B Thomas ordered the same item, so the picker takes two items from the inventory Bin to fulfill both orders at once.

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BDM (Business Development)

Activities, ideas, and initiatives aimed at making a business better. This includes increasing revenues, business expansion, increasing profitability by building strategic partnerships, and making strategic business decisions.

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Bin

In the context of AutoStore, the term "Bin" refers to the individual storage containers that hold the inventory items. These Bins stack directly on top of each other within the Grid, forming a highly dense storage cube. Learn more.

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Bin Distribution

A metric that describes the average depth of the requested Bins.

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Bin Insert Jig (BIJ)

The Bin Insert Jig is a measuring tool that enables distributors to make sure that all Bin measurements are according to specifications. The Bin Insert Jig can be acquired from the Bin manufacturer, or it can be produced by the distributor.

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Bin Lift

The Bin Lift transports Bins from the Grid to another level above or below the Grid. This is useful when the workstations (Ports) are on another level than the Grid itself.

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Bin Lift Controller (BLC)

The Bin Lift Controller controls the Bin Lift. It translates commands from ASLog as well as status updates from the CAN-bus.

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Bin Lift Wagon

The Bin Lift Wagon is a frame-like device that lifts Bins up and down in conjunction with the delivery of bins to Ports.

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Bin Presentation

A Bin presentation in the context of the AutoStore system refers to the process where a specific Bin is retrieved from its location within the dense storage Grid and presented at a workstation (Port) for access. This action is carried out by a Robot, which selects the appropriate Bin, lifts it from its position, transports it to the designated Ports, and then presents it to the operator. Once the operator has either picked items from or replenished items into the Bin, the Robot then returns the Bin to its respective location within the Grid. In essence, a Bin presentation is the mechanism by which inventory stored within the AutoStore system is made accessible to human operators for order picking or replenishment.

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Bot

Another word for Robots that transport Bins on top of the Grid.

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Brown Field

The term "brown field" refers to the installation of warehouse automation systems within an existing building or infrastructure. This contrasts with "green field" installations, where automation systems are set up in entirely new or undeveloped facilities. Thanks to AutoStore's high space density and efficient storage solutions, many customers opt for brown field installations, leveraging their existing buildings and infrastructure. This approach not only maximizes the utility of their current assets but also helps them avoid substantial real estate investments that would be necessary for green field projects.

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Buffer(ing)

Buffering refers to intermittent storage between processes. Buffer cells are used as temporary storage before presenting a Bin in the Port.

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Buffer Cells

Buffer Cells act as temporary storage locations within the AutoStore system. Robots place Bins into these Buffer Cells when there's a waiting line for a specific Port, ensuring efficient operations and reduced wait times. Once a Port becomes available, the Bin is then retrieved from the Buffer Cell and presented to the operator at the designated Port. This system ensures continuous robot movement and optimized workflow, even during peak demand times.

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CarouselPort

The CarouselPort is a specialized warehouse workstation in the AutoStore system equipped with three rotating arms, each designed to hold a Bin tray. Two arms at the back facilitate Robots in the placement or retrieval of Bins, while the third at the front enables Bin presentation, giving pickers direct access to the Bin's contents. The carousel mechanism ensures a consistent Bin presentation flow, optimizing efficiency in busy warehouse operations. Learn more about CarouselPort.

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Cases Per Hour

Tracks the number of cases (boxes or containers, typically containing multiple units) processed or moved within an hour. It' commonly used in bulk-handling environments like distribution centers or warehouses

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Cell-test Bin

The cell-test Bin is a special Bin that used to make sure that all cell measurements are according to specifications.

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Closed Bin

A Bin is considered closed when it is not accessible for the Port operator. Goods cannot be added to or removed from closed Bins.

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Closed Port (Workstation)

A closed Port (workstation) does not present Bins to the operator. It cannot be used to add Bins to the system. See also Open Port.

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Console

The Console application allows the user to see the status of the different AutoStore modules and adjust settings and behavior.

There are different versions of the control application:

• Service Console, allows full control of the system
• Customer Console, offers a reduced set of functions

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Controller

Controller is a Material Flow System and the main processing and command component of the AutoStore system. The Controller continuously monitors the location of every Bin, Robot, and Port. By receiving order directives, it assigns tasks to Robots and orchestrates their movements. Additionally, it manages diagnostics and troubleshooting through XHandler, ensuring sustained system uptime.

The Controller setup includes a network connection to the warehouse facility's infrastructure, a network switch, and the Controller PC. For heightened efficiency, the optional Router™ can be integrated. Learn more about Controller.

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Controller PC

The Controller PC is a key component of the AutoStore Control System (ASCS), housed in the control cabinet. It functions as the central processing unit, running the software that manages the AutoStore system. This includes coordinating with other elements like the AutoStore I/O (ASIO), Uninterruptible Power Supply (UPS), and network switches.

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Conveyor System

A mechanism designed to transport goods and materials from A to B within the facility, reducing manual labor, and ensuring efficient movement of items. Conveyor systems can vary in design and complexity based on the needs of the warehouse. Types include belt conveyors, roller conveyors, chain conveyors, and more. Learn more.

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ConveyorPort

An AutoStore warehouse workstation providing access to inventory Bins within the AutoStore Grid. As one Bin is available to the operator, another is held above by a Robot, ready for use. Equipped with safety features like smart coverings and sensors, the ConveyorPort is a simplified solution for inventory Bin access. It comes in narrow or wide configurations and can be placed on any side of the Grid. Learn more.

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Cobot

A collaborative robot, or "cobot," works alongside human workers in a shared workspace, augmenting productivity and safety in the warehouse.

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Cell

A specific location within the AutoStore Grid defined by its x- and y-coordinates. Each cell serves as a designated spot for housing inventory Bins or facilitating Robot movement.

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CRM (Customer Relations Management)

A technology for managing a company's interactions with current and potential customers. It often uses data analysis to study various customer histories with an aim to improve business relationships and streamline processes to drive sales.

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Cross-Docking

Cross-Docking is a logistics strategy where incoming goods are unloaded and directly loaded onto outbound vehicles, reducing storage time and costs.

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Cube Storage

An Automated Storage and Retrieval System (AS/RS) category pioneered by AutoStore. Cube storage organizes items in dense cubic formations, fully utilizing both vertical and horizontal warehouse space. Beyond just optimizing storage capacity, it also streamlines inventory retrieval, marking a significant advancement in space efficiency for modern warehousing. Through this system, every available cubic inch is purposefully employed, optimizing storage space and operations.

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Customer Console

The Customer Console is a variant of the Console application designed for use with AutoStore systems. It provides a simplified interface with a reduced set of functions compared to the Service Console, which offers full control of the system.

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Cycle Counting

Cycle counting is a periodic inventory auditing method that involves counting a subset of items within the warehouse to verify inventory accuracy and minimize disruptions.

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Direction (in AutoStore Context)

Robots do not move freely on top of the Grid, but follow the tracks in x and y-direction:

• The x-axis is in parallel with the short side of the Bins
• The y-axis is in parallel with the long side of the Bins

See also Orientation (in AutoStore Context).

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Distribution Center or DC

A specialized building or facility where goods and products are received, sorted, stored, and then redistributed to various destinations, such as retail stores, wholesalers, or directly to customers. Also known as a distribution facility or distribution warehouse.

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Double/Double Grid (DDG)

The Double/Double Grid (DDG) is a component of the AutoStore System, consisting of a Grid framework made of aluminum tracks. This Grid is uniquely designed with double tracks running in both the X and Y directions. This dual-track arrangement allows for increased efficiency and flexibility, as it enables robots to pass each other on all sides without obstruction. See also Single/Double Grid.

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Enterprise Resource Planning (ERP)

Enterprise Resource Planning (ERP) is a software system that integrates various business processes, including logistics and inventory management, for improved efficiency and coordination.

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Fulfillment Center

A specialized facility where incoming orders are processed, packed, and dispatched efficiently, ensuring timely delivery to customers.

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FusionPort

A high-speed warehouse workstation by AutoStore, FusionPort is explicitly designed to improve ergonomics and enhance worker experience. With tilted inventory Bin openings, optimized interfaces, and minimized reaching and twisting motions, it ensures operator comfort during repetitive tasks. The workstation boasts dual Bin openings, visual aids, and a pre-installed pick-to-light (PTL) system for rapid and accurate picking. Its adaptable design also integrates seamlessly with various warehouse technologies. Learn more about FusionPort.

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FusionPort Staging

A cutting-edge AutoStore workstation, FusionPort Staging reinvents order picking and staging. This workstation allows operators to stage orders and reintegrate them into the Grid until they're ready for dispatch or pickup. In doing so, it saves up to four times the space typically needed for traditional floor staging, translating to significant cost reductions. Typically, staging orders back into the Grid necessitates multiple workstations; however, with FusionPort Staging, operators can manage this all within a single port, streamlining processes.

Embracing the ergonomic principles of its FusionPort counterpart, it minimizes worker fatigue. Safety is also at the forefront with features like hatches for secure transitions between Robots and operators. Plus, the integrated pick-to-light (PTL) system, which comes pre-installed, supports pickers and ensures increased accuracy. Learn more about FusionPort Staging.

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GAM (Global Account Management)

A strategic approach to managing a company's relationships with clients that have a global presence, ensuring consistent and integrated interactions across different regions and countries.

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Goods to Person (G2P)

An advanced order-picking method where items are directly delivered to the worker, removing the need to travel to storage locations. With AutoStore, Robots fetch and deliver inventory Bins to a warehouse workstation operated by a human, mirroring the convenience of a vending machine. This approach considerably shortens order picking time, boosts operational efficiency, and enhances worker comfort. Learn more.

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Green Field

Refers to the installation of warehouse automation in a newly constructed building, in contrast to adapting it to an existing structure, which is termed "brown field."

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Grid

The Grid is the foundational structure for the AutoStore system and its inventory Bins. Made from aluminum, it boasts a remarkably quick and straightforward installation process, similar to assembling LEGO blocks. This adaptable framework efficiently accommodates pillars and irregular corners, optimizing space utilization, and can even be situated across various floor levels. On top of the Grid, you'll find railway tracks that serve as the pathways for Robots, allowing them to traverse and retrieve inventory Bins seamlessly. AutoStore's modular design facilitates quick and uncomplicated Grid extensions, much like adding a room to a house, without causing operational disruptions. Learn more about the Grid.

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Grid Designer

Grid Designer is a program that is used to design AutoStore systems. Grid Designer is not available for customers. Learn more.

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Grid Door

The Grid Door allows users inside the Safe Intervention Zone to enter the Grid. The locks of the Grid Door are controlled by the Console application. See also Robot Door.

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Grid Entry Area

The Grid Entry Area is normally recognized as the three cells that are positioned in front of the Robot Door in the Service Area. Two of the cells are fitted with green metal plates that contain diagrams that indicate the correct method for adding Robots to the Grid.

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Grocery

A retail establishment or section within a store that specializes in selling a diverse range of food and household items for consumers' everyday needs. Read more about automating your grocery operations.

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Healthcare

The industry dedicated to providing medical services, promoting public health, and ensuring the well-being of individuals and communities. Read about warehouse automation for the healthcare industry.

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Heating, Ventilation and Air Conditioning (HVAC)

The use of various technologies to control the temperature, humidity, and purity of the air in an enclosed space.

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Heinrich's Law

Heinrich's Law posits that a large number of minor incidents precede major accidents in the workplace, emphasizing the importance of proactive safety measures. Learn more.

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Holes

In an AutoStore context, holes refer to storage cells on the upper level of the Grid that do not contain Bins. Standard Grids have 25% holes.

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Industrials

Industrials represent companies engaged in industrial manufacturing, production, and distribution activities. Learn more about warehouse automation for the industrial sector.

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Inventory Management

Inventory management is the process of overseeing and controlling the flow of goods to ensure optimal stock levels, minimizing holding costs, and meeting customer demand. Learn more.

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Inventory Tracking

Inventory tracking involves the continuous monitoring and recording of inventory movements and status within the warehouse.

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Inventory Turnover

Inventory turnover is a key performance indicator measuring how quickly a company sells and replaces its inventory within a specific period.

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Item Master Data

Item master data is an important asset for efficient inventory management. It includes crucial information about each item or product in the warehouse, including quantity, physical attributes like dimensions (length and width), weight, size, and even their shape.

This data is key to installing AutoStore or any other warehouse automation solution, as it determines what products can be stored within the automated system’s inventory Bins vs those that need to be stored outside the system, for example on pallets. WMS is typically a prerequisite to effectively manage and harness item master data.

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Labor Management System (LMS)

A Labor Management System (LMS) is a software application that optimizes labor resources and workforce productivity in the warehouse.

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Learning Management System (LMS)

A software application or web-based platform used to plan, deliver, manage, and assess course content. It's primarily utilized for educational courses or training programs.

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Last Mile

The last mile represents the final stage of the delivery process, from the distribution center to the customer's doorstep, often a critical and time-sensitive step. Learn more.

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Lead Time

Lead time refers to the duration between order placement and the successful fulfillment and delivery of products to the customer. Learn more.

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Line Per Hour (LPH)

Refers to the number of individual order lines processed in an hour and is useful for measuring the complexity of a fulfillment process by highlighting the number of unique items that must be picked, providing a clearer view of the variety and handling requirements of a each order. A single order line represents a specific item or SKU (stock keeping unit) in an order, and each line can have multiple quantities, while an order can consist of multiple lines.

As an example, take a customer order consisting of:

5 x red shirts (first SKU)
2 x pairs blue shoes (second SKU)

This order would have two order lines— one for the shirts, one for the shoes— because each SKU is counted as a single line, even though there are multiple quantities of the same item.

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Lockout Tagout (LOTO)

A set of procedures that are used to ensure that equipment is shut down, inoperable, and (where relevant) de-energized. This allows maintenance and repair work on the system to be performed safely.

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Logistics

Logistics is a complex process involving the management of goods' movement, storage, and distribution from suppliers to customers. It encompasses planning, implementing, and controlling efficient and effective flow across the supply chain. Learn more.

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Logistics Management

Logistics Management entails the strategic planning and execution of all logistics activities, including transportation, warehousing, and inventory management, to achieve operational excellence.

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Machine Learning in Logistics

Machine learning in logistics involves the use of advanced algorithms and data analytics to improve decision-making and enhance logistics operations' efficiency and accuracy. Machine learning is the same as AI or artificial intelligence.

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Maintenance

Maintenance is carried out on a regular basis and ensures trouble free operation. In an AutoStore context, maintenance can be carried out by category 2 users. See also User Category.

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Material Flow System (MFS) or Material Flow Control System

The Material Flow System (MFS), or Material Flow Control System, serves as the central software that coordinates with various systems and carries out orders based on their inputs. Think of it as the brain of the operation, receiving information and directing actions accordingly. For instance, a Warehouse Management System (WMS) might relay a request, such as Thomas needing 3 specific order lines/products delivered to his location by tomorrow afternoon. The WCS software may add that 2 different inventory Bins are required to fulfill this order. The Material Flow System (MFS), referred to as the Controller (with the optional Router add-on software) in AutoStore, integrates these inputs and efficiently manages tasks by instructing Robots to transport the necessary inventory Bins to a workstation for order fulfillment. Learn more about Controller, the AutoStore material control system.

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Material Handling

Material Handling involves the movement, storage, and control of goods within a warehouse or distribution center, optimizing operational processes. Learn more.

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Maximize Warehouse Space

Maximizing warehouse space entails implementing various strategies and systems to make the best use of available space, increasing storage capacity and efficiency.

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mCommerce

mCommerce, or mobile commerce, is the buying and selling of goods and services using smartphones and tablets. It includes activities like mobile shopping apps, payments, and banking, making it a convenient way to shop and transact on the go.

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Mechanical Completion Control (MCC)

Mechanical Completion Control is a final check before an AutoStore installation is handed over to the commissioning team.

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Mezzanine

A mezzanine is an intermediate level or platform within a building or space, typically positioned between the main floor and ceiling. It serves as an additional area for various purposes, such as storage, workspace, or observation. Mezzanines are characterized by their elevated position, providing valuable extra square footage without the need for expanding the building's footprint. They are often used to optimize space utilization in warehouses, offices, retail stores, and other environments where efficient use of vertical space is essential.

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Micro Fulfillment Center (MFC)

A Micro Fulfillment Center (MFC) is a fulfillment center positioned separately from the primary storage and fulfillment center. It is strategically located closer to customers to enhance efficiency and convenience, typically integrated into shopping malls. By reducing lead times, optimizing last-mile delivery, cutting costs, reducing environmental impact, and offering conveniences like in-store pickups, MFCs play a pivotal role in modern commerce. Given the constraints of urban real estate, space efficiency is of paramount importance when selecting an automated MFC solution, making AutoStore a preferred choice. Learn about Decathlon's MFC in Canada and grocer Kesko's MFC in Finland.

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Narrow

The term "narrow" in connection with an AutoStore ConveyorPort workstation or PickUpPort refers to the orientation of the Bin inside the Port. A "narrow" Port transports Bins with the short side facing the operator.

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Open Port (Workstation)

An open Port (workstation) can present Bins to the operator. It can also be used to add Bins to the system. See also Closed Port.

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Order Fulfillment

Order fulfillment encompasses the complete process from order placement to successful delivery to the customer, involving various stages such as picking, packing, and dispatching. Learn more.

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Order Line

An order line (also known as item, SKU, article, or product), refers to an individual item or product that is part of a customer's order. In the context of order processing and fulfillment, an order can consist of one or more order lines, with each order line specifying a particular product, its quantity, and any other relevant details. 

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Order Management System

An Order Management System (OMS) is a software solution used for processing and managing sales orders throughout their lifecycle, ensuring seamless coordination and customer satisfaction. Learn more.

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Order Picking

Order picking is the process where individual items are selected from storage areas in preparation for shipment, a critical component of order fulfillment. Learn more.

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Orders Per Hour

Refers to the number of complete customer orders processed in an hour. It's used as a metric to indicate the efficiency of a fulfillment process for handling entire orders, regardless of the number of items per order.

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Orientation (in AutoStore Context)

By definition, AutoStore Robots always face either south or north:

• Robots face north if the front points to the X row with the lowest value
• Robots face south if the front points to the X row with the highest value

See also Direction (in AutoStore Context).

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Overload Condition

When the maximum weight of a Bin is being exceeded the Port (workstation) will enter an "Overload condition" and refuse to add the Bin to the system.

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Palletizing

Palletizing involves stacking goods onto a pallet in an organized manner, facilitating easier and safer transportation. Learn more.

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PRM (Partner Relationship Management)

A strategy or system to manage a company's interactions with current and potential business partners. It often uses technology to automate transaction and relationship tracking.

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PSM (Partner Sales Manager)

A professional responsible for developing and maintaining relationships with business partners and driving sales through these partnerships.

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Pick and Place Robot

Pick and Place Robots are specialized robotic systems designed for picking up items from one location and placing them in another, enhancing efficiency and precision in warehouses.

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Pick to Light

Pick to Light systems, use light indicators to guide warehouse workers to the correct items and quantities during the order picking process. Also referred to as Pick by Light. Learn more.

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PickUpPort

A public-facing AutoStore warehouse Port that enables contactless in-store pickup for online orders, supporting an omnichannel retail strategy. It comes in narrow or wide configurations, doesn't require extra space, and enhances customer attraction, retention, and revenue growth. The PickUpPort ensures safety with features like warning labels, safety bars, dampers, and LED indicators. Learn more about PickUpPort.

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Prepared Bin

In the AutoStore system, a "Prepared Bin" is an inventory Bin that has been retrieved by a Robot and strategically placed on top of a stack within the Grid. This positioning optimizes accessibility and efficiency during the order fulfillment process.

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Programmable Logic Controller (PLC)

An industrial computer control system that continuously monitors the state of input devices and makes decisions based upon a custom program to control the state of output devices.

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Port (or Picking Ports)

Workstations that present inventory Bins for item picking by an operator (warehouse worker). Examples include CarouselPort and RelayPort. Commonly known as workstations in the warehouse automation industry. Learn more about AutoStore Ports.

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Port Controller

The Port Controller features the Port control elements, such as control buttons and status LEDs. Not to be confused with the Controller PCs.

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Put/get cells

Put and get cells are cells from which Robots pick up Bins or to which Bins are being delivered.

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Put to Light

Put to Light systems use light indicators to guide warehouse workers where and how many items to place during the restocking or sorting process.

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QCommerce (Quick Commerce)

‍QCommerce is an e-commerce model that specializes in the ultra-fast delivery of goods, often within an hour. It uses advanced logistics and local warehousing to meet immediate consumer needs, primarily for groceries, food, and essential items, offering convenience and catering to urban lifestyles.

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QBR (Quarterly Business Review)

A periodic review conducted every quarter to discuss and assess business performance, strategies, and future plans.

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Radio

The radio is part of the Robot in an AutoStore system. It allows the Robot to communicate with the control system via the ASAP.

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Replenishment

Replenishment is the process of restocking items in the warehouse to ensure that there is always an adequate supply to meet demand. Learn more.

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RelayPort

A high-speed AutoStore warehouse workstation designed for heavy workloads. RelayPort presents inventory Bins to a warehouse worker with exceptional speed, capable of exchanging Bins in just 2.5 seconds. It can handle up to 650 Bins per hour, making it highly efficient for optimizing warehouse operations. Learn more about RelayPort.

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RFID (Radio Frequency Identification)

Radio Frequency Identification (RFID) technology uses electromagnetic fields to identify and track tags attached to objects, providing real-time visibility and enhancing inventory management.

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Robot

Robots are remote-controlled units that move on top of the AutoStore Grid. Robots pick up Bins, move them to the Ports (workstations), and return them to a place inside the Grid. These Robots play a crucial role in the dynamic operation of the AutoStore system, optimizing storage and retrieval processes through their precise and agile movement across the Grid. Learn more about AutoStore Robots.

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Robot Door

The Robot Door allows Robots to move from the Safe Intervention Zone onto the Grid. The locks of the Robot Door are controlled by the Console application. See also Grid Door.

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Robot Recovery Tool Charger (RTT Charger)

A charger for optional Robot accessories that cannot be charged with a standard Robot charger

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RLTS (Real-Time Location System)

A Real-Time Location System (RLTS) provides instant visibility of assets' and goods' whereabouts within a facility, ensuring effective tracking and management.

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R5

The R5 Robot is an iconic and highly efficient member of AutoStore's robotic workforce. It plays a vital role within the AutoStore AS/RS. Each robot operates independently, receiving orders from the Controller, and working tirelessly to retrieve, transport, and reorganize inventory Bins within the Grid for optimal performance. These robots are known for their impressive speed, boasting a top speed of 3.1 m/s and a lift speed of 1.6 m/s. Beyond their reliability, R5 Robots are highly energy-efficient, reducing operating costs and contributing to sustainable operations. Their integrated batteries and Grid-based chargers ensure continuous operation without interruptions. Learn more about the R5 Robot.

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R5+

The R5+ Robot builds upon the legacy of the R5 Robot, offering enhanced capabilities and extra capacity. These robots are specifically designed to handle all three AutoStore Bin sizes, including the tallest 425 mm Bin. They are renowned for their reliability and efficiency, receiving orders from the Controller and tirelessly retrieving, transporting, and organizing inventory Bins to and from workstations (Ports). With a similar top speed of 3.1 m/s and lift speed of 1.6 m/s, R5+ Robots are known for their exceptional performance. Just like their predecessor, they are highly energy-efficient and seamlessly integrate into the AutoStore system, ensuring swift and reliable order fulfillment while accommodating larger inventory Bins. Learn more about the R5+ Robot.

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Safe Intervention Zone

The Safe Intervention Zone is the restricted access area, (usually) outside the Grid, where personnel can work on Robots without having to stop the AutoStore system. The safe Intervention Zone is separated from the Grid by the Service Wall.

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Sequencing

Placing items or SKUs in a specific order for further processing.

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Servers and PCs

The servers and PCs make up the central control system for the AutoStore system.

It consists of:

• Service PC(s)
• AutoStore Controller PC
• Application server
• Database server

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Service

In an AutoStore context, service is carried out in order to restore trouble-free operation in case of a malfunction. Service is carried out by category 3 users. Specifics depend on the SLA between customer and distributor. See also Maintenance. See also User Category.

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Service Console

The Service Console is a comprehensive Console application for AutoStore systems, designed to provide system administrators and technical staff with full control and access to an extensive range of functions. It differs from the Customer Console, which offers limited functions for general users. This console application enables in-depth monitoring, configuration, and management of AutoStore modules, catering to those who require detailed interaction with the system.

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Service Door

In an AutoStore system, the Service Door is the door leading into the Safe Intervention Zone. It is the customer's responsibility to secure access to the Safe Intervention Zone with a door that is according to local standards.

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Service Level Agreement (SLA)

In an AutoStore context, the Service-level Agreement is a commitment concerning service and maintenance between customer and distributor.

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Service Vehicle Unit (SVU)

A mechanical wheelchair designed to transport personnel around the Grid in an AutoStore system. It is manually operated by hand.

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Service Wall

The Service Wall is a physical divider between the Grid and the Safe Intervention Zone. It has two doors - one for Robots and one for personnel. Both doors are controlled by electronic locking devices.

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SimLive

‍A Version of Simulator that runs on a physical AutoStore site. In SimLive, the Simulator still acts as a WMS, but the tasks and jobs are sent to a fully operational AutoStore system. This is done to verify the performance of the AutoStore system after delivery. Simulator Live is distributed on USB flash-drives (also called dongles). Like the regular Simulator, the WMS and the Interface are replaced by a simulation. Unlike the regular simulator, the simulator and AS Router/ AS Planner send tasks and control a real system (including Ports, Robots, Chargers, etc.).

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Single/Double Grid (SDG)

The Single/Double Grid (SDG) of the AutoStore System is a Grid structure formed by aluminum tracks, where double tracks run in the X-direction and single tracks in the Y-direction. This configuration allows for efficient robot movement, enabling parallel movement along the double tracks (X-axis) and access to various grid areas via the single tracks (Y-axis). See also Double/Double Grid (DDG), which features double tracks in both X and Y directions.

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SKU (Stock Keeping Unit)

An SKU (Stock Keeping Unit) is a unique identifier for each distinct product or service that can be purchased, facilitating inventory tracking and management. Learn more.

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Smart Warehousing

Smart Warehousing involves integrating advanced technologies like IoT, AI, and automation to enhance efficiency, accuracy, and productivity in warehouse operations. Learn more.

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SBL (Soft Backlog)

Soft Backlog refers to potential or unconfirmed orders that have not yet been finalized, indicating potential future demand.

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Software

Software in warehousing and logistics encompasses a wide range of applications and systems aimed at streamlining and optimizing various operations, including inventory management, order processing, and the control of warehouse robotics. The latter plays a critical role in differentiating high-performing robotics from low-performing ones, as it governs the operation and coordination of warehouse robotics systems.

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SME (Subject Matter Expert)

An SME, or Subject Matter Expert, is an individual with deep knowledge and expertise in a specific area or topic, providing insights, guidance, and solutions in that domain.

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Stock Mismatch

Stock mismatch happens when recorded inventory does not match the actual physical stock, typically due to errors or fraud. Using a Warehouse Management System (WMS) is essential for correcting these discrepancies. Automation systems like AutoStore provide added security against theft and aid in keeping inventory accurate.

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Supply Chain Automation

Supply Chain Automation involves leveraging technology to automate and streamline various supply chain processes, from procurement to delivery, driving efficiency and accuracy.

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Supply Chain Management (SCM)

Supply Chain Management (SCM) encompasses the comprehensive oversight of all activities involved in the production and distribution of goods, ensuring efficient coordination from suppliers to customers. Learn more.

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Supply Chain Planning

Supply Chain Planning involves strategizing and forecasting to optimize the flow of goods and resources throughout the supply chain, ensuring timely deliveries and cost-effectiveness. Learn more.

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Supply Chain Technology

Advanced technologies, such as AI, IoT, and robotics, used to enhance various aspects of the supply chain, from inventory management to transportation logistics.

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SwingPort

SwingPort™ is an AutoStore™ workstation designed to connect Grids on one floor with picking stations on another. It uses two rotating arms to efficiently transport Bins between floors. As one Bin is made accessible to the operator, another waits on the opposite side. This system guarantees a swift 3-second exchange time and a smooth workflow. Prioritizing safety and user comfort, SwingPort offers an ergonomic design and a safety hatch over the Bin opening, reducing noise and ensuring protection.

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System Availability

System Availability is a straightforward metric measuring the active operational time of the AutoStore system. It calculates the percentage of time the system is not in STOPPED mode. For instance, if the system is active for 50 minutes out of a 60-minute timespan, the System Availability is 83.4%. This metric does not differentiate the reasons for the system being stopped, whether due to service, manual stop, power outage, or robot error. See also Uptime.

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TAM (Technical Account Manager)

A TAM, or Technical Account Manager, is a professional who oversees and manages technical aspects of a client's account, ensuring optimal solutions and support.

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Top Bin

A Bin in the AutoStore system that is temporarily placed on top of the Grid and protrudes above the track level. Robots cannot drive over Top Bins. See also Topless System.

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Topless System

An AutoStore installation that is configured to not use top Bins. Topless system may have reduced efficiency.

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TMS (Transportation Management System)

A Transportation Management System (TMS) is a software solution that optimizes and streamlines transportation operations, ensuring timely and cost-effective deliveries. Learn more.

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Track Shift

Track Shift occurs when a Robot comes to a halt, lowers one set of wheels and raises the other set in order to drive in a different direction.

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Unit Load

A unit load is a collection of items that are secured together or packaged in such a way that they can be moved, stored, handled, and transported as a single entity, typically using a pallet.

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Units Per Hour (UPH)

Used to count the total number of individual items or units processed, handled, or picked in one hour. It’s commonly used to track productivity in picking or packing processes.

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Uptime (or Recovery Uptime)

Uptime, also known as Recovery Uptime, is a performance metric for the AutoStore system, focusing on operational time excluding errors. Unlike System Availability, it considers only stoppages due to system errors and starts counting from when error resolution begins. For example, if a system operates for 55 minutes out of 60 with 5 minutes of downtime for error fixing, the uptime is 92.7%. It's a more specific indicator of system reliability compared to System Availability.

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User Category

To guarantee trouble-free operation of the AutoStore system all users are required to undergo regular training. Training sessions take place at an AutoStore facility, at the distributor's facility, or on-site at a customer location.

It is the customer's responsibility to make sure that only fully-qualified personnel operate the AutoStore system.

AutoStore users are part of one of the following user categories:

• Category 1: Operators
• Category 2: Super users
• Category 3: Distributor's service technicians
• Category 4: AutoStore's service technicians
• Category 5: Transport, assembly, installation personnel
• Category 6: General public, e.g customers in a store

Personnel in categories 3 and 4 are trained by AutoStore. Personnel in category 2 are trained by personnel in category 3.

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Vertical Lift Module

A Vertical Lift Module (VLM) is an automated storage system that maximizes vertical space, providing storage and retrieval of items.

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Voice Picking

Voice Picking, or voice-directed warehousing, uses voice commands to guide workers during the order picking process, enhancing speed and accuracy. Learn more.

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Warehouse Automation

Warehouse Automation involves integrating various automated systems and technologies to streamline and optimize warehouse operations, reducing manual labor and increasing efficiency. Learn more.

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Warehouse Automation Trends

Current and emerging trends in warehouse automation, including the adoption of AI, robotics, and IoT technologies to revolutionize warehousing.

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Warehouse Control System (WCS)

A Warehouse Control System (WCS) is a software application that manages and coordinates various automated systems within the warehouse. Learn more.

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Warehouse Efficiency

Strategies and practices implemented to enhance the productivity, accuracy, and overall operational performance of a warehouse.

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Warehouse Execution System (WES)

A Warehouse Execution System (WES) is an advanced software solution that coordinates and optimizes various warehouse activities, from order picking to shipping. Learn more.

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Warehouse Layout

Warehouse Layout refers to the strategic arrangement and organization of storage areas, workstations, and pathways, ensuring optimal flow and efficiency.

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Warehouse Management System (WMS)

A Warehouse Management System (WMS) is a software solution that organizes orders and keeps track of stock. This system is independent from the AutoStore system and usually provided by a third party. Learn more.

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Warehouse Packing Stations

Designated areas within the warehouse where orders are packed securely and efficiently in preparation for dispatch.

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Warehouse Picking Software

Software solutions designed to optimize and streamline the order picking process, ensuring accuracy and speed in fulfilling customer orders.

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Warehouse Ports

Designated areas within the warehouse equipped with advanced systems and technologies to optimize various warehouse processes, from picking to packing. Learn about AutoStore warehouse ports.

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Warehouse Robots

Robotic systems specifically designed to enhance various warehouse operations, such as picking, packing, and transporting goods. Learn about AutoStore warehouse robots.

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Warehouse Safety

Strategies, guidelines, and best practices implemented to ensure the safety and well-being of workers and assets within the warehouse. Learn more.

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Warehouse Workstations

Specifically configured areas within a warehouse, equipped with essential tools and advanced technologies, to enable workers to perform specialized tasks with utmost efficiency and precision. In G2P (Goods-to-Person) systems, these workstations serve as the point where Robots deliver inventory Bins to workers, facilitating order picking and inventory replenishment processes. Learn about AutoStore workstations.

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Wide

The term "wide" in connection with an AutoStore ConveyorPort workstation or PickUpPort refers to the orientation of the Bin inside the Port. A "wide" Port transports Bins with the long side facing the operator. See also Narrow.

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xHandler

xHandler is AutoStore's exception handler. It is a background program that detects errors and fixes them without any user interaction.

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Zone Picking

Zone Picking is an order picking method where workers are assigned specific zones or areas within the warehouse, picking items only from their designated zones.